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Main Conference Day 2 | 22 February 2017

08:50 AM - 09:00 AM Opening session by Chairperson

Advancing Your Asset Maintenance Management Strategy for Uninterrupted Power Generation

9:00 AM - 9:45 AM The REMACO Approach to Extending Gas Turbine Blade Life Beyond OEM Recommended Lifespan

Abdul Rohim Md Said, Metallurgy Expert, TNB REMACO

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Abdul Rohim Md Said

Metallurgy Expert
TNB REMACO

9:45 AM - 10:15 AM [Panel Discussion] Smart Maintenance Strategy Approaches to Avoid Equipment Failure

Abdul Rohim Md Said, Metallurgy Expert, TNB REMACO Sanil Namboodiripad , Head - Asset Management / O&M, Sterlite Grid Power Ventures Ltd
  • How targeted is your maintenance plan, and how focused is it on addressing the most likely sources of failure?
  • Lessons learnt from risk-based maintenance for laser-focused attention on the most vulnerable parts of a plant
  • Is your time spent on inspection and scheduled maintenance well-invested?
  • Eliminating unnecessary paperwork and streamlining MRO processes for time-efficient, cost-effective maintenance

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Abdul Rohim Md Said

Metallurgy Expert
TNB REMACO
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Sanil Namboodiripad

Head - Asset Management / O&M
Sterlite Grid Power Ventures Ltd

10:30 AM - 11:00 AM Morning Coffee & Networking Break

11:00 AM - 11:45 AM Pioneering Leading Indicators for Power Plant MRO to Avoid Major Disaster & Secure Long-Term Asset Integrity

Rhamses Lavega, Asset Reliability Engineer, First Gen Corporation
  • What's wrong with the safety triangle, and why reducing LTIs doesn't necessarily reduce deaths and major incidents
  • Distinguishing between leading and lagging indicators and setting up a Leading Indicators reporting system to "take the temperature of the organisation" i.e. How close are you to a major disaster?
  • Embedding the lessons of Deepwater Horizon and similar incidents into process safety and risk-assessment
  • How a Leading Indicators programme fits with maintenance planning and execution

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Rhamses Lavega

Asset Reliability Engineer
First Gen Corporation

11:45 AM - 12:30 PM The Critical Role of Reliability, Availability & Maintainability (RAM) Modeling in Strategic Decision Making

Dr Ainul Akmar Mokhtar, Associate Professor, Mechanical Engineering Department & Program Manager for MSc in Asset Management & Maintenance, Universiti Teknologi Petronas

Dr Ainul Akmar Mokhtar

Associate Professor, Mechanical Engineering Department & Program Manager for MSc in Asset Management & Maintenance
Universiti Teknologi Petronas

12:30 PM - 1:30 PM Lunch & Networking Break

1:30 PM - 2:15 PM [Case Study] Evading Failure Multiple Times a Year with a Customised Early Warning Predictive System Built to Suit In-House Needs

Sanil Namboodiripad , Head - Asset Management / O&M, Sterlite Grid Power Ventures Ltd
· When no single solution seemed to fit: Experience-sharing from a journey in customising not 1 but 3 data solutions, to build a bespoke diagnostic data analysis system
· How effective has this been for ensuring maximum reliability of our power supply from generation to transmission?
· Critical priorities in project management and addressing issues in integrating physical and software elements
· What are ongoing technical needs in maintaining data storage, analysis and reporting alerts, and what are the long-term cost-savings?
· Lessons in hindsight: ways to shorten the implemention and software development period


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Sanil Namboodiripad

Head - Asset Management / O&M
Sterlite Grid Power Ventures Ltd

2:15 PM - 3:00 PM How to Optimize Plant Schedules for Efficient MRO Budget Spend & Maximum Plant Availability? Weighing Life-Extending Upgrades & Repairs Against Downtime Duration

Maxine Watson, Partner, MorrisWatson Amri Zein, Maintenance Superintendent, Star Energy Geothermal Rhamses Lavega, Asset Reliability Engineer, First Gen Corporation Putu Arya Adiputra, Maintenance Management Development Specialist, PT. TJB Power Services
  • How often does unplanned failure boil down to protocol breach in operations?
  • Finding the sweet spot: striking the right balance between operational man-hours and optimal maintenance
  • Boosting performance monitoring and process visibility for keeping equipment in top-performing condition
  • Balancing priorities and mindsets: How best to incentivise performance for optimum M&O?

Maxine Watson

Partner
MorrisWatson
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Amri Zein

Maintenance Superintendent
Star Energy Geothermal
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Rhamses Lavega

Asset Reliability Engineer
First Gen Corporation
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Putu Arya Adiputra

Maintenance Management Development Specialist
PT. TJB Power Services

3:00 PM - 3:30 PM Afternoon Tea & Networking Break

3:30 PM - 4:15 PM [Case study] Cost-Effective, Life-Extending Rotor Refurbishment at the Wayang Windu Geothermal Station

Amri Zein, Maintenance Superintendent, Star Energy Geothermal
  • Assessing the risk: defect-mapping and performance loss evaluation of turbine and generator condition
  • Mapping routes to failure and root-cause pathways of wear and tear to justify immediate replacement need
  • Exploring the mechanics behind new rotor design and capacities for equipment life-extension
  • Performance evaluation 1 year later: quantifying efficiency and availability improvements

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Amri Zein

Maintenance Superintendent
Star Energy Geothermal

5:00 PM - 5:15 PM Closing Remarks from Chairperson & End of Summit